9.
Detail items of appearance inspection
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1.
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Width |
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* In ORDER sheet's standard means the real
width which is possible to cut except both |
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-- selvedge.
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* The fabrics which has no selvedge means
the real width except both's pin marks. |
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* When uneven width is founded in a fabrics, it treats
to make a standard the narrowest
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-- width.
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* It checks the width on the inspection
machine in naturally. |
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* PIECE LENGTH conditions process as specified
on the order sheet. |
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* Treatment method of width's lack is happened.(Compensation
rate) |
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--formula
: 3% + (Difference width / Ordered width * 100) |
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--Ex) If the
contract width 60" product is produced 57" width, it's compensation
rate?
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-- -- -
3% + (3/60*100) = 10% |
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* If narrow width is occurred
over 2rolls, it compensates to make a standard minimum width.
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2. |
Length |
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* The length means the distance from the both side
tape attached part at the end part of
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-- the
paper pipe to the end mark. |
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* PIECE LENGTH's rate is possible to change
as specified on the order sheet. |
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3.
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Color |
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* It's impossible to specify the allowance
limits of color, if LOT difference is happened to |
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- compart
with ORIGINAL color, it makes confirm the LOT SAMPLE to the vendor
and |
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- decide
the present or not. |
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* Left and right LISTING checks
to sew in the order of 3,1,4,2 after roll is cut. |
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Color continuity evaluates to check in Macbeth¥² or CAL60 right box.
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4.
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Inspection and ROLLING
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* When it inspects it based on 1) item
and inspection standard inspection item, and then it |
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records by each color and lot in inspection report.
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* Inspection and ROLLING are finished products
record each No. and quantity in the |
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inspection report and ROLL and then it cuts. |
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* It checks the CUT SAMPLE's left and right
LISTING to sew in order to 3.1.4.2, and then |
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it classifies good and no good. And warehoused from dye
works have different color |
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problem in the same LOT NO, it records again in the real
and inspection record sheet . |
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* ENDING inspection checks in each F. M.
E part. |
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* It must be rolled the surface is inside,
and it it's difficult to classify the surface and |
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reverse side, it must be marked. |
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5.
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Weight check |
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* It checks the weight every 5 point in 1 folding
(CUTTING by SQ/M2), and entire weight
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- check
by NUT and then it records.
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6.
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BOWING CHECK |
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* Round and bending is permitted within
following range. |
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¡æ WOVENS : |
dyeing in later - Maximum 3% range of fabric
width. |
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dyeing before, Print - Maximum 2% range
of fabric width. |
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¡æ KNIT - --
: |
dyeing in later - Maximum 55% range of
fabric width. |
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dyeing before, print - Maximum 4% range
of fabric width. |
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* If it's not correspond with the standard,
special fabric must be consulted with technical |
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dept. before produce. |
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7.
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Packing |
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* After finish the inspection ROLLING,
it bands 15cm apart from the both selvedge, and then |
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- attaches LOT
NO, TAG.
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* In the vinyl packing, it packs clean to use each
ROLL's standard vinyl.
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* Packed fabrics hand over to load each color and
order.
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8.
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Others |
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* If it's over the standard value in the
color difference, defects, OVER, , bowing, CHECK, it |
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can discuss the reprocessing or return. |
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* Defects mark to use thread or tag pin,
it must be found the defects point after ROLLING. |